Completely new Vault Needed?
When ever constructing a container for a bank, professional, sensitive records storage area, or high-value catalog, there are two essential approaches: modular or simply cast-in-place.
Traditional bank vault room burial container design relies on cast-in-place methods, where ready-mixed concrete is sent in trucks and additionally poured into types that have been constructed on the job site.
Modular vaults are built with precast concrete panels, relying on lightweight, transportable portions specially designed for acquire, vault applications.
By means of over 35 a long time experience providing high security vaults globally, the engineering power team has identified 7 specific areas that modular vaults confirm themselves superior to customary cast-in-place technology.
1 ) Time and Occupation Efficiency
When using old-style cast-in-place methods, in depth forms must be designed to accept the concrete pour. This recreation requires significant time period on-site and makes a big foot-print, which means access by other trades to the burial container area of the facility is naturally limited.
Tangible Pour into FormsIn our experience, it can take a week to prepare this vault form on site and a further week or a pair of for the pour being completed.
In contrast, modular vault panels are created to spec at the manufacturing plant, then shipped in addition to installed on-site. It's done in a way more expedient time frame than possible with mode builds, pours, in addition to form removal after hardening. Upon sending, modular panels can be welded into place with our crew doing work entirely from inside the burial container space, causing no disruption to work according to way outside the vault.
All this means that vault area is actually open to work simply by other trades from more times and for a longer period than is possible using cast-in-place.
2 . Power of Materials
Your engineers have found this modular panels vault panels are usually formed with a concrete strength well over 10, 000 psi*, meaning that under compression some of our panels can withstand a load of across 10, 000 kilograms. for every square " of surface area. With regard to vaults cast applying traditional concrete pours, a psi of 4, 000 lbs. is considered very strong.
Even more astounding, our UL rated Class 1 panel is only 3 inches thick, roughly the same as 12 inches from cast-in-place concrete!
3. Accuracy of Reinforcements
When a form is normally constructed for a real pour, reinforcing all steel metal must be carefully situated inside the form, which often means maneuvering and placing reinforcement towards 10-foot-high, narrow, dimly lit spaces. The environment on their own provides natural options for error, along with error in burial container construction means minimized security.
In modular vault construction, the panels are toss lying flat, giving perfect access and optical review like every layer is actually poured. In contrast to cast-in-place, we guarantee that reinforcement spacing is normally proper and perfect for every panel.
5. Service Penetrations
Similarly to any storage or workspace, vaults need electricity, heating and cooling, and security electronics. Those services penetrate that vault walls, furnishing a natural security weak point at the point associated with entry. With cast-in-place vaults, those penetrations are "straight as a result of. " Take away the AIR CONDITIONING, for example , and you are generally essentially looking by having a hole in the vault wall.
Modular vaults allow us to give added security at which service penetrations come about. At International Burial container, we've developed elements that allow people to engineer cancel out service connections. You can't see or distribute your hand over the service openings in this modular vaults. It's one more way which modular vault manufacture beats cast-in-place!
5. Ceiling Construction
Capping any vault with a secure ceiling is among the most most challenging features of construction. With conventional cast-in-place, the surfaces must be poured and allowed to harden. Than the ceiling forms has to be placed and the same exact time-consuming process will start again.
In modular construction, there are it's unlikely that any but two major advantages when it comes to hallway placement. First, hallway panels are shipped simultaneously with wall panels, allowing for the complete assembly process to flow smoothly and without interruption. Following, the weight load from modular ceiling heating elements is around half of which of traditional manufacture, while providing still strength and protection benefits offered by modular wall panels.
6. Flexibility of Create
With cast-in-place, in the event the forms go up and the concrete pour begins, any opportunity for modify is almost non-existent. Using modular development, you have up until the solar cells are in production to pay last minute design factors. Even then, a change during panel manufacture, while certainly contributing expense, is thin air near the problem involving tearing apart versions and poured surfaces at a cast-in-place worksite.
Modular development gives you even more flexible options, as a build choosing panels can be improved in size at a later date, or maybe partially deconstructed and additionally shrunk in size.
7. A Depreciable House
Unlike the long term construction of cast-in-place, modular vaults are considered a depreciable investment. After all, a modular vault can be disassembled (from the inside) and rebuilt in the new location or maybe sold to another online business.
When you consider the cost, convenience, ease of construction, and additionally superior security results of modular vaults, the traditional technique of constructing forms and ready concrete seems completely outmoded.