Completely new Vault Needed?
When ever constructing a vault for a bank, jewelry salesman, sensitive records storage devices, or high-value commodity, there are two fundamental approaches: modular or simply cast-in-place.
Traditional modular vault burial container design relies on cast-in-place methods, where ready-mixed concrete is delivered in trucks together with poured into varieties that have been constructed at work site.
Modular vaults are built with precast concrete panels, relying on lightweight, transportable sections specially designed for safeguarded, vault applications.
Along with over 35 yrs experience providing high security vaults world wide, the engineering company has identified 7 specific areas by which modular vaults show themselves superior to customary cast-in-place technology.
- Time and Employment Efficiency
When using old-style cast-in-place methods, extensive forms must be built to accept the concrete pour. This recreation requires significant time frame on-site and makes a big foot-print, signifying access by additional trades to the burial container area of the facility is actually naturally limited.
Definite Pour into FormsIn our experience, it can take a week to prepare the vault form upon site and some other week or several for the pour to remain completed.
In contrast, modular vault panels are made to spec at the factory, then shipped along with installed on-site. This really done in a much more expedient time frame than possible with kind builds, pours, and additionally form removal when hardening. Upon shipment, modular panels can be welded into position with our crew being employed entirely from inside the burial container space, causing minimum disruption to work using way outside the container.
All this means this vault area is open to work simply by other trades at more times in addition to for a longer span than is possible along with cast-in-place.
2 . Potency of Materials
Your engineers have found that modular panels bank vault room can be formed with a tangible strength well over 10, 000 psi*, which means under compression some of our panels can stand a load of over 10, 000 kilograms. for every square centimeter of surface area. For vaults cast applying traditional concrete pours, a psi involving 4, 000 excess fat. is considered very strong.
Even more astounding, our UL rated Class 1 panel is only 3 inches thick, very similar to 12 inches involving cast-in-place concrete!
3. Accuracy of Reinforcements
When a form is normally constructed for a asphalt pour, reinforcing steel must be carefully situated inside the form, which frequently means maneuvering and additionally placing reinforcement straight into 10-foot-high, narrow, dimly lit spaces. The environment by itself provides natural choices for error, and error in container construction means lowered security.
In modular vault construction, a panels are throw lying flat, allowing perfect access and optical review like every layer can be poured. In contrast to cast-in-place, we guarantee of which reinforcement spacing is normally proper and perfect for every panel.
several. Service Penetrations
Much like any storage or workspace, vaults require electricity, heating and cooling, along with security electronics. Those services penetrate this vault walls, giving you a natural security weakness at the point from entry. With cast-in-place vaults, those penetrations are "straight because of. " Take away the HEATING, for example , and you are generally essentially looking through a hole in the burial container wall.
Modular vaults allow us to make added security at which service penetrations happen. At International Vault, we've developed factors that allow people to engineer offset service connections. It's not possible to see or distribute your hand on the service openings inside our modular vaults. This is one more way which modular vault construction beats cast-in-place!
5. Ceiling Construction
Capping any vault using a secure ceiling is one of the most challenging areas construction. With traditional cast-in-place, the wall structure must be poured along with allowed to harden. Than the ceiling forms will have to be placed and the same time-consuming process will start again.
In modular construction, there are not only one but two substantial advantages when it comes to roof placement. First, hallway panels are delivered simultaneously with wall structure panels, allowing for ultimate assembly process to be able to flow smoothly together with without interruption. Next, the weight load associated with modular ceiling heating elements is around half of which of traditional construction, while providing nevertheless strength and protection benefits offered by modular wall panels.
6. Flexibility of Create
With cast-in-place, should the forms go up as well as the concrete pour will begin, any opportunity for modify is almost nonexistent. Along with modular development, you have got up until the heating elements are in production to cope with last minute design difficulties. Even then, an alteration during panel manufacture, while certainly attaching expense, is no place near the problem with tearing apart forms and poured walls at a cast-in-place worksite.
Modular development gives even more flexible selections, as a build choosing panels can be amplified in size at a later date, or simply partially deconstructed and shrunk in size.
7. A Depreciable House
Unlike the long-lasting construction of cast-in-place, modular vaults are believed to be a depreciable utility. After all, a modular vault can be taken apart (from the inside) and rebuilt in the new location or simply sold to another organization.
When you consider the cost, mobility, ease of construction, together with superior security performance of modular vaults, the traditional technique of construction forms and putting concrete seems thoroughly outmoded.